02 Spools with conical flanges

Enable high pay-off speeds and easy gliding of the wire. The conical shape of the flange allows clean and stable winding even with tape profiles, as well as reliable unwinding

APPLICATIONS

The non-rectangular flange allows the wire to glide easily, even when the reel is almost empty.
This is particularly advantageous when operation is interrupted at high pay-off speeds.
The rim of the HKV reels features a rounded “hump” (Couvergin-Buckel) which further reduces contact between the wire to be paid off and the flange surface, allowing the wire to glide even better.

IMPORTANT

If pallet packaging is indicated, this is the preferred method of packing the reels.
Please note that the pallets must not be stored in direct sunlight, as the heat build-up may cause the plastic to warp permanently.

DESIGN

The reels with two conical flanges have been intentionally designed this way.
The pressure build-up on the inner surfaces of the flange is better absorbed with this design than with the previously used reels with a flange at right angles to the barrel.

TOLERANCES

All dimensions, weights and loads stated are approximate values; tolerances and deviations which are customary for the industry remain reserved.

Material

The material options for the reels are indicated as follows: HIPS = high impact polystyrene ABS = acrylonitrile-butadiene-styrene PA6 = glass fibre reinforced polyamide
HIPS = high impact polystyrene
ABS = acrylonitrile-butadiene-styrene
PA6 = glass fibre reinforced polyamide
Further details and the available colours can be found in our material data sheets.The standard colour for HIPS is green.
For PA6 and ABS it is anthracite.

Material Information
Designation Flange Ø Barrel Ø Central bore Ø Width Winding width Flange thickness Winding-
volume
Central bore Ø
tapered part
Drive-
hole/pin
Drive-
distance
d1 [mm] d2 [mm] d3 [mm] L1 [mm] L2 [mm] S [mm] V [cm³] d4 [mm] d5 [mm] E1 [mm]
Reel HKL 40 40 25 8 90 70 10 58 15
Reel HK 76/45 63.5 44.4 8 - 16 86.3 60 13 113
Reel HKK 76 63 43.5 16 60 34 13 72
Reel HK 80 S 80 55 8 - 16 100 69.5 15 220
Reel HK 80/16-95 80 38 16 95 77 9 321
Reel HK 80/45 80 55 8 - 16 100 69.5 15 220
Reel HK 100/59-160 100 75 59 160 91 34.5 429
Reel HKV 100 100 56 16 100 49 25.5 390 24 2x7 20
Reel HKL 125 125 71 16 - 22 200 140 30 1407 34 2x7 20
Reel HKL 125/22-300 125 71 16 - 22 300 240 30 2238 34 2x7 20
Reel HKV 125 125 71 16 125 65 30 767 24 2x7 20
Reel HK 130/82-176 130 100 82 176 92 42 743
Reel 130/30°-105 ** 160 82 76.6 105 53 24.5 1080
Reel HKV 160 160 90 16 - 22 160 85 37.5 1675 34 2x13 32
Reel HKL 200/22 200 112 16 - 22 315 221 47.5 5790 34 2x13 32
Reel HKL 200/100 200 112 100 315 221 47.5 5790
Reel HKV 200 200 112 16 - 22 200 106 47 3271 34 2x13 32
Reel HK 250/45 SP 250 160 22 - 127 200 91 53 4120
Reel HKV 250 250 140 16 - 22 250 133 58.5 6469 34 2x13 32
Reel FLP 300/36-310 300 112 36 310 125 92.5 15400
Reel FLP 300/100-310 300 112 36 - 100 310 125 92.5 15400 2x15 65.5
Reel FLP 335/36-314 335 140 36 314 82 116 17056

Technical drawing

Spools

    Our Certification

    Our quality management system has been ISO 9001-certified since 1997, and our environmental management system has been ISO 14001-certified since 1999. In October 2012, our energy management system was certified in accordance with DIN EN ISO 50001.