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02 Spools with conical flanges

Enable high pay-off speeds and easy gliding of the wire. The conical shape of the flange allows clean and stable winding even with tape profiles, as well as reliable unwinding

APPLICATIONS

The non-rectangular flange allows the wire to glide easily, even when the reel is almost empty.
This is particularly advantageous when operation is interrupted at high pay-off speeds.
The rim of the HKV reels features a rounded “hump” (Couvergin-Buckel) which further reduces contact between the wire to be paid off and the flange surface, allowing the wire to glide even better.

IMPORTANT

If pallet packaging is indicated, this is the preferred method of packing the reels.
Please note that the pallets must not be stored in direct sunlight, as the heat build-up may cause the plastic to warp permanently.

DESIGN

The reels with two conical flanges have been intentionally designed this way.
The pressure build-up on the inner surfaces of the flange is better absorbed with this design than with the previously used reels with a flange at right angles to the barrel.

TOLERANCES

All dimensions, weights and loads stated are approximate values; tolerances and deviations which are customary for the industry remain reserved.

The material options for the reels are indicated as follows: HIPS = high impact polystyrene ABS = acrylonitrile-butadiene-styrene PA6 = glass fibre reinforced polyamide
HIPS = high impact polystyrene
ABS = acrylonitrile-butadiene-styrene
PA6 = glass fibre reinforced polyamide
Further details and the available colours can be found in our material data sheets.The standard colour for HIPS is green.
For PA6 and ABS it is anthracite.

Material Information
Designation Flange Ø Barrel Ø Central bore Ø Width Winding width Flange thickness Winding-
volume
Central bore Ø
tapered part
Drive-
hole/pin
Drive-
distance
d1 [mm] d2 [mm] d3 [mm] L1 [mm] L2 [mm] S [mm] V [cm³] d4 [mm] d5 [mm] E1 [mm]
Reel  HKL 40
Reel  HKL 40 Reel HKL 40
40 25 8 90 70 10 58 15
Reel  HK 76/45
Reel  HK 76/45 Reel HK 76/45
63.5 44.4 8 - 16 86.3 60 13 113
Reel  HKK 76
Reel  HKK 76 Reel HKK 76
63 43.5 16 60 34 13 72
Reel  K 63
Reel  K 63 Reel K 63
63 40 11 63 49 7 91 15 1x5 14
Reel  HK 80 S
Reel  HK 80 S Reel HK 80 S
80 55 8 - 16 100 69.5 15 220
Reel  HK 80/16-95
Reel  HK 80/16-95 Reel HK 80/16-95
80 38 16 95 77 9 321
Reel  HK 80/45
Reel  HK 80/45 Reel HK 80/45
80 55 8 - 16 100 69.5 15 220
Reel  HK 100/59-160
Reel  HK 100/59-160 Reel HK 100/59-160
100 75 59 160 91 34.5 429
Reel HKV 100
Reel HKV 100 Reel HKV 100
100 56 16 100 49 25.5 390 19.5
Reel  HKL 125
Reel  HKL 125 Reel HKL 125
125 71 16 - 22 200 140 30 1407 34 2x7 20
Reel  HKL 125/22-300
Reel  HKL 125/22-300 Reel HKL 125/22-300
125 71 16 - 22 300 240 30 2238 34 2x7 20
Reel  HKV 125
Reel  HKV 125 Reel HKV 125
125 71 16 125 65 30 767 24 2x7 20
Reel  HK 130/82-176
Reel  HK 130/82-176 Reel HK 130/82-176
130 100 82 176 92 42 743
Reel 130/30°-105 **
Reel 130/30°-105 ** Reel 130/30°-105 **
160 82 76.6 105 53 24.5 1080
Reel  HKV 160
Reel  HKV 160 Reel HKV 160
160 90 16 - 22 160 85 37.5 1675 34 2x13 32
Reel  HKV 200
Reel  HKV 200 Reel HKV 200
200 112 16 - 22 200 106 47 3271 34 2x13 32
Reel  HK 250/45 SP
Reel  HK 250/45 SP Reel HK 250/45 SP
250 160 22 - 127 200 91 53 4120
Reel  HKV 250
Reel  HKV 250 Reel HKV 250
250 140 16 - 22 250 133 58.5 6469 34 2x13 32
Reel  FLP 300/36-310
Reel  FLP 300/36-310 Reel FLP 300/36-310
300 112 36 310 125 92.5 15400
Reel FLP 300/100-310
Reel FLP 300/100-310 Reel FLP 300/100-310
300 112 36 - 100 310 125 92.5 15400 2x15 65.5
Reel  FLP 335/36-314
Reel  FLP 335/36-314 Reel FLP 335/36-314
335 140 36 314 82 116 17056

Technical drawing

Spools

    Our Certification

    Our quality management system has been ISO 9001-certified since 1997, and our environmental management system has been ISO 14001-certified since 1999. In October 2012, our energy management system was certified in accordance with DIN EN ISO 50001.