05 Spools with tapered barrel

Matching reel/container combinations are also available for variable climate conditions. Delivery spools for enamelled copper wire and high speed over end pay-off for armature, motor and induction reel windings

USE OF REELS AND CONTAINERS IN ACCORDANCE WITH DIN EN 60264-3 IS ADVANTAGEOUS

Due to the special design of the reels (large winding width L2:d2 = 2.1), they carry a great weight of wire on a small surface area. The tapered shape of the barrel and the flange ratio (d1:d2 = 1.6) allow trouble-free over end pay-off of wire at high speed, and prevent wire entanglement. The winding space of the reels we supply is made of one-piece and is without any burrs or unevenness. This makes them suitable for relatively fine wire.

IMPORTANT

Shrink-wrapped pallets of packages must not be stored in direct sunlight, as the heat build-up may cause the plastic to warp permanently. Shrink-wrapped pallets are the preferred mode of shipment for containers and reels alone or containers with reels. Smaller quantities of reels or containers or combinations of these are packed in sturdy corrugated cardboard boxes. On request, we also ship cardboard boxes on shrink-wrapped pallets. Overseas container shipping (20 feet or 40 feet) is also possible. Please ask for shipping quantities.

OUR CONTAINERS ACCORDING TO DIN EN 60264-3-5 PROTECT THE REELS AND WINDING MATERIAL DURING TRANSPORT

In addition, they serve as an unwinding device (over end pay-off at high speeds) and are therefore supplied with an absolutely smooth inner surface. All containers have a window so that the fill level of the reel can even be checked during unwinding without lifting the cover. The pay-off opening has a captive cover. The sturdy design allows several full containers to be stacked on top of each other. The container is closed with a clamping ring which can also be sealed. The reel/container combination protects the reel and can be used again and again, which means this method of shipping wire is quickly amortized. The available material qualities are shown in the table below. Spools 400/630, 500/800 and the containers are only supplied in ABS due to its high load capacity. More detailed information regarding the materials can be found in our material data sheets.

TOLERANCES

All dimensions, weights and loads stated are approximate values; tolerances and deviations which are customary for the industry remain reserved

Available materials

HIPS = high impact polystyrene
ABS = acrylonitrile-butadiene-styrene
If there is a risk of the reels coming into contact with aromatic or alphatic hydrocarbons (solvents) or being used at very low temperatures, we recommend the use of ABS or even PA. More detailed information on this can be found in our material data sheets.

Material Information
Designation Flange Ø Barrel Ø Central bore Ø Width Winding width Flange thickness Winding-
volume
Central bore Ø
tapered part
Drive-
hole/pin
Drive-
distance
d1 [mm] d2 [mm] d3 [mm] L1 [mm] L2 [mm] S [mm] V [cm³] d4 [mm] d5 [mm] E1 [mm]
Reel 200/315 200 112 100 315 265 25 5073 106 2 x 16 62.5
Reel 250/400 250 140 30.6 - 100 400 335 32.5 9709 106 2 x 16 62.5
Reel 250/400 E 250 140 30.6 - 100 400 335 32.5 9709 106 2 x 16 62.5
Reel 315/500 315 180 100 500 425 37.5 19768 106 2 x 16 62.5
Reel 315/500-E 315 180 100 500 425 37.5 19768 106 16 x 2 62.5
Reel 400/630 400 224 100 630 530 50 40585 106 2x16 62.5
Reel 400/630 E 400 224 100 630 530 50 40585 106 2x16 62.5
Reel 500/800 500 280 100 800 670 65 78454 106 2 x 16 62.5
Designation Outer Ø Overall height Inner Ø bottom Inner Ø top
d1 maxh1 maxd2d3h2 min
Container VB 200/315 26540021523640
Container VB 250/400 31550027028050
Container VB 315/500 40063033835563
Container VB 400/630 50080042845080
Container VB 500/800 5801000503545100

Technical drawing

Spools

Container

    Our Certification

    Our quality management system has been ISO 9001-certified since 1997, and our environmental management system has been ISO 14001-certified since 1999. In October 2012, our energy management system was certified in accordance with DIN EN ISO 50001.